Flexible Packaging and Film Testing Equipment

Barrier, Mechanical, and Seal Integrity Testing for Films, Laminates, and Pouches | ASTM and ISO Methods

Flexible packaging testing equipment measures how films, laminates, and finished pouches perform through converting, filling, distribution, and shelf life. The category covers three areas: barrier properties, mechanical strength, and seal integrity. Test methods follow ASTM and ISO. Converters, film extruders, brand owners, and contract packagers use these instruments to qualify new structures and release production lots.

Barrier testing quantifies oxygen, water vapor, and gas transmission through a film or a filled package. Mechanical testing covers tensile strength, tear resistance, thickness, friction, and shrinkage. Seal testing verifies that heat seals hold under pressure and that packages stay closed. Together the three groups build a complete picture of a packaging structure.

 

Flexible Packaging and Film Testing Equipment

Applications

Flexible packaging and film testing supports material development, converting quality control, and regulatory documentation across several industries.

  • Food and Beverage: verifies oxygen and moisture barrier levels that determine product shelf life, and confirms seals survive filling and transit.
  • Pharmaceutical and Medical Device: qualifies sterile barrier systems, blister lidding, and pouch seals against moisture ingress and leak requirements.
  • Flexible Packaging Converting: monitors lamination bond strength, print durability, and seal windows on production lines running printing, laminating, and slitting.
  • Film Extrusion and Resin Development: compares barrier and mechanical performance across new resin blends, coatings, and multilayer structures.
  • Labels, Tapes, and Adhesives: measures tack, peel strength, and shear adhesion on pressure-sensitive constructions.

     

Flexible Packaging and Film Testing Equipment Range

The range groups into four families. Most labs start with barrier and seal instruments, then add mechanical and adhesion testers as their scope widens.

Barrier and Permeability Testers

These instruments measure how much oxygen, water vapor, or other gas passes through a film, laminate, or filled package. Gas permeability testers use the differential pressure method of ASTM D1434 and ISO 15105-1, while oxygen transmission rate testers use a coulometric sensor per ASTM D3985. Water vapor testers cover gravimetric cup methods under ASTM E96 and sensor-based methods under ASTM F1249, so you can match the technique to your barrier level. High-barrier structures need sensor methods; general-purpose films are well served by gravimetric units.

Mechanical and Physical Property Testers

This group characterizes how a film behaves when it is stretched, torn, handled, or heated. Tensile testers run ASTM D882 and ISO 527-3 on thin plastic sheeting, Elmendorf testers measure tear resistance under ASTM D1922, and coefficient of friction testers apply ASTM D1894 to predict how film runs through a converting or filling machine. Thickness gauges and thermal shrinkage testers round out the set for dimensional and heat stability checks.

Seal Integrity and Package Testers

Seal instruments answer whether a package stays closed. Heat seal testers form seals under controlled temperature, pressure, and dwell time to map a seal window, hot tack testers measure seal strength while the seal is still hot, and seal strength testers apply burst and creep pressure per ASTM F1140. Vacuum leak testers using ASTM D3078 catch gross leaks in pouches and sachets before shipment.

Adhesion and Print Durability Testers

Converting quality depends on bonds holding and print surviving handling. Peel strength testers measure lamination bond and delamination resistance, shear adhesion and tack testers evaluate pressure-sensitive adhesives, and ink rub testers apply ASTM D5264 to check print abrasion resistance on finished webs.

 

Why Choose Torontech for Your Flexible Packaging and Film Testing Equipment

Torontech supplies testing and measurement equipment to laboratories and manufacturers across North America and worldwide, backed by responsive technical support and calibration service. The flexible packaging and film testing equipment range is built for reliable, standards-driven results, so you can standardize on one supplier as your testing needs grow. Our team helps you match the right configuration to your samples, applicable standards, and throughput, then supports you through installation and beyond.

Request a Quote

Tell us your film structure, the standards you test to, and your sample volume, and we will recommend the right configuration. Contact the Torontech team for pricing, lead times, and application support.

Flexible Packaging and Film Testing Equipment | Available Products

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Elmendorf Tear Tester

Elmendorf Tear Tester

Elmendorf Tear Tester - ToronETT™ 6383Digital Tear Resistance Tester for Film, Paper and NonwovensThe ToronETT™ 6383 is an Elmendorf tear tester that…
Hot Tack Tester

Hot Tack Tester

Hot Tack Tester - ToronHTT™ 1921Hot Tack and Heat Seal Strength Tester for Flexible PackagingThe ToronHTT™ 1921 is a hot tack tester that measures…
Laboratory Heat Seal Tester

Laboratory Heat Seal Tester

Laboratory Heat Seal Tester - ToronHST™ 2029Heat Sealer with Independent Dual-Jaw Temperature ControlThe ToronHST™ 2029 is a laboratory heat seal…
Gradient Heat Seal Tester

Gradient Heat Seal Tester

Gradient Heat Seal Tester - ToronHST™ GHeat Seal Gradient Tester with Six Independent Temperature ZonesThe ToronHST™ G is a gradient heat seal tester…
Gas Permeability Tester

Gas Permeability Tester

Gas Permeability TesterGas Permeability Tester | ASTM D1434 & ISO 15105-1 Differential Pressure GTR TestingA gas permeability tester measures the…
Manual Cap Torque Tester

Manual Cap Torque Tester

Manual Cap Torque Tester - ToronTT™ MManual Torque Tester for Caps and ClosuresThe ToronTT™ M is a manual cap torque tester that measures the…
Water Vapor Transmission Rate Tester – Water Vapor Permeability Tester

Water Vapor Transmission Rate Tester – Water Vapor Permeability Tester

Water Vapor Transmission Rate Tester – Water Vapor Permeability TesterFour WVTR methods, one supplier: gravimetric, infrared, electrolytic, and…
Rolling Ball Tack Tester

Rolling Ball Tack Tester

Rolling Ball Tack Tester - ToronRBTT™ 3121Adhesive Tack Tester (Rolling Ball Method)ToronRBTT™ 3121 is a rolling ball tack tester that measures the…
Air Permeability Tester

Air Permeability Tester

Air Permeability Tester - ToronAPT™ 5636Automatic Gurley-Method Air Permeability and Air Resistance TesterToronAPT™ 5636 is an air permeability…
High-Temperature Shear Adhesion Tester (6-Station)

High-Temperature Shear Adhesion Tester (6-Station)

High-Temperature Shear Adhesion Tester (6-Station) - ToronSAT™ 3654Holding Power Tester for Pressure-Sensitive Tapes at Elevated TemperatureThe…
Gas Separation Membrane Tester

Gas Separation Membrane Tester

Gas Separation Membrane Tester - ToronSMT™ 200Membrane Gas Permeation and Selectivity TesterToronSMT™ 200 is a gas separation membrane tester that…
Shear Adhesion Tester (6-Station)

Shear Adhesion Tester (6-Station)

Shear Adhesion Tester (6-Station) - ToronSAT™ ETHolding Power Tester for Pressure-Sensitive TapesThe ToronSAT™ ET is a shear adhesion tester that…
Overall Migration Tester (12-Cell)

Overall Migration Tester (12-Cell)

Overall Migration Tester (12-Cell) - ToronMT™ 759Overall Migration and Residue Tester for Food Contact MaterialsToronMT™ 759 is an overall migration…
Ink Rub Tester

Ink Rub Tester

Ink Rub Tester - ToronIRT™ 20Ink Abrasion and Rub Resistance Tester for Printed PackagingThe ToronIRT™ 20 is an ink rub tester that measures the…
Film Tensile Tester

Film Tensile Tester

Film Tensile Tester - ToronTSL™ 882Universal Tensile Tester for Films & Flexible PackagingToronTSL™ 882 is a film tensile tester that measures…
Disk Peel Tester

Disk Peel Tester

Disk Peel Tester - ToronDPT™ 100Ink Adhesion and Peel Strength Tester for Printed FilmsThe ToronDPT™ 100 is an ink adhesion tester that measures the…
Coefficient of Friction Tester

Coefficient of Friction Tester

Coefficient of Friction TesterThree COF testers, two methods: static and kinetic friction for films, foils, paper, and board.A coefficient of…
Seal Strength Tester

Seal Strength Tester

Seal Strength Tester - ToronSST™ IPBurst, Creep, and Seal Strength Tester for Flexible PackagingThe ToronSST™ IP is a package seal strength tester…
Vacuum Leak Tester

Vacuum Leak Tester

Vacuum Leak Tester – ToronVLT™ 3078Vacuum Bubble Leak Tester for PackagesThe ToronVLT™ 3078 is a vacuum leak tester that detects gross leaks in…
Digital Film Thickness Tester

Digital Film Thickness Tester

Digital Film Thickness Tester - ToronTHI™ 374Contact Thickness Gauge for Films, Foils and SheetingThe ToronTHI™ 374 is a digital film thickness…
3-Station Thermal Shrinkage Tester

3-Station Thermal Shrinkage Tester

3-Station Thermal Shrinkage Tester – ToronFST™ 14616Shrink Force, Contracting Force and Shrinkage Ratio TesterThe ToronFST™ 14616 is a shrink force…
Film Free Shrink Tester

Film Free Shrink Tester

Film Free Shrink Tester - ToronFST™ FHeat Shrinkage Tester for Plastic FilmThe ToronFST™ F is a film free shrink tester that measures the…