Single screw extruder TT-ASE
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The Single screw extruder TT-ASE stands out as a specialized and dependable solution, designed for recycling and re-pelletizing rigid plastic scrap. This ASE Single screw extruder system seamlessly combines plasticization and pelletizing into a single step, making it perfect for processing crushed regrinds or flakes of PE/PP/ABS/PS/HIPS/PC, and more.
The end products from the Single screw extruder TT-ASE line come in the form of pellets or granules, ready to be seamlessly integrated into the production line for film blowing, pipe extrusion, plastics injection, and other applications.
- Rigid Plastic Recycling: Re-pelletizes crushed flakes and regrinds of PE, PP, ABS, PS, HIPS, PC, and PET.
- Film Production: Supplies recycled pellets for film blowing and packaging film manufacturing.
- Pipe Extrusion: Produces granules suitable for pipe and profile extrusion applications.
- Injection Molding: Recycles waste plastics into pellets for molding automotive parts, housings, and components.
- Packaging Industry: Reuses pellets for containers, caps, closures, and rigid packaging products.
- Textile & Fiber Applications: Converts plastic waste into granules for fiber and filament production.
- Large-Scale Recycling Plants: Supports continuous operations with capacities ranging from 120–1000 kg/h.
- Sustainable Manufacturing: Enables closed-loop recycling systems, reducing raw material costs and environmental impact.
SCREW LOADER
- Transfers crushed lumps or thick flakes into the single-screw extruder.
- Extruder compresses, plasticizes, and removes volatiles via vacuum.
- Material is filtered, then pelletized into uniform granules.
- Typical capacity: 100–1000 kg/h (based on screw diameter).
- Loading motor power: 2.2 kW.
- Stainless conveying pipe: 2 mm inner thickness, 102 mm diameter.
MAIN FEEDER (VOLUMETRIC)
- Feeds material into the extruder with consistent dosing.
- Stirring screw prevents bridging at the hopper base.
- Hopper includes a level indicator for stable operation.
- Optional side feeders available for compounding applications.
SINGLE SCREW EXTRUDER
- Gently plasticizes and blends for thorough homogenization.
- Bi-metal barrel and screw resist corrosion and wear.
- Designed for stable output and long service life.
BARREL
- High L/D enables single-stage to perform like double-stage.
- Middle double-piston screen filter improves melt cleanliness.
- Optional end filter for a dual-filter setup and better pellet quality.
DOUBLE VACUUM DEGASSING ZONES
- Efficient removal of volatiles, micro-molecules, and moisture.
- Enhances pellet quality and surface finish.
- Well suited for heavy-printed materials and recycled feeds.
LIQUID OUTLET
- Supports improved melt filtration for higher production needs.
- Two or more single-screw extruders can feed a second stage.
- Parallel feeding increases efficiency on demanding jobs.
NON-STOP PISTON TYPE FILTER
- Choose single-plate/piston double-station or non-stop double-plate/piston four-station.
- Large filter area extends screen life and reduces change frequency.
- Quick screen changes without stopping production lower operating cost.
PLATE TYPE FILTER
- Continuous design with two filter plates for uninterrupted flow.
- One plate remains active during screen changes.
- Ring-shaped heater provides consistent thermal stability.
SELF CLEAN FILTER
- Proprietary SCF technology enables continuous, interruption-free recycling.
- Handles highly contaminated feeds with stable throughput.
- Removes up to ~5% contaminants (paper, wood, aluminum, unmelted plastic, rubber).
WATER RING PELLETIZING SYSTEM
- Self-adjusting head maintains correct blade pressure for pellet quality.
- Blade RPM auto-adjusts with melt pressure for consistent cut length.
- Fast blade changeovers with no extra adjustment work.
UNDER-WATER PELLETIZING SYSTEM
- Automated system for high-MFI materials and large outputs.
- Includes pelletizer, valve, conveying pipeline, dewatering screen, and silo.
- Delivers uniform pellets with streamlined post-processing.
VIBRATION DRY
- Dewatering vibration sieve plus horizontal centrifugal unit.
- Produces dry pellets with lower energy consumption.
- Screw-mounted sieve assembly enables quick, tool-friendly changes.
PLASTIC PARTICLES
- Final output: uniform plastic pellets.
- Ready for reuse in high-quality plastic production.
PACKING SYSTEM
- Stores qualified granules after drying and dewatering.
- Drying shaker with horizontal centrifuge reduces moisture and energy use.
- Online capacity monitoring and quantitative weighing ensure accuracy.
ADVANTAGES
- Lower initial investment for a durable, high-quality machine.
- Low energy use with high production output.
- Available overseas installation and training services.
- Warranty coverage with stocked spares for quick delivery.
Target Recycled Material | HDPE,LDPE,PP,BOPP,CPP,OPP,PA,PC,PS,PU,ABS,PET Final Product Shape: Particles | |||
System composition | Screw Loader, Single Screw Extruder, Filtration first, Vacuum Degassing, Pelletizer, Water Cooling Device, Dehydration Section, Conveyor Fan, Product Silo. | |||
Feeding Device | Belt Conveyor (Standard), Roll Hualing off device (Optional) | |||
Material of Screw | Bimetal | |||
Heater of Barrel | Ceramic heater or Far-infrared heater | |||
Vacuum Deashing Exhaust | Two Double-zone vacuum degassing system (Standard) | |||
Pelletizing Type | Water-ring pelletizing/ water-strands pelletizing/ Under-water pelletizing | |||
Technical Services | project design, factory construction, installation and recommendations, commissioning | |||
Parameters | ||||
Machine Model | Screw Diameter | L/D | Extruder Motor | Output Capacity |
(mm) | (kw) | (kg/h) | ||
TT-ASE80 | 80 | 38 | 55 | 120-160 |
TT-ASE100 | 100 | 38 | 110 | 260-350 |
TT-ASE120 | 120 | 38 | 160 | 330-480 |
TT-ASE140 | 140 | 38 | 200 | 550-650 |
TT-ASE160 | 160 | 38 | 250 | 600-800 |
TT-ASE180 | 180 | 38 | 315 | 800-1000 |