Single Screw Extrusion Line for Shredding and Pelletizing
The Single Screw Extrusion Line for Shredding and Pelletizing system integrates shredding, crushing, enforced feeding, plasticization, and pelletizing into a single process. This Single Screw Extrusion Line for Shredding and Pelletizing system is utilized in plastic recycling and pelletizing, offering an integrated and cost-effective solution for various types of plastic scrap, including film, raffia, trim, purge, hollow parts, bottles, and foaming materials in plant recycling.
- Film Recycling: Processes PE, PP, and other plastic films from packaging and agricultural applications.
- Bottle & Container Recycling: Handles PET bottles, HDPE/PP bottles, and cosmetic containers.
- Raffia & Woven Bags: Recycles PP woven bags, non-woven fabrics, and raffia materials.
- Industrial Scrap: Suitable for re-pelletizing production trim, purges, and hollow parts.
- Foaming Materials: Processes EPS, XPS, and other foam plastics into reusable pellets.
- Injection & Blow Molding Waste: Converts defective or leftover parts into granules for reuse.
- Contaminated Plastics: Features SCF self-cleaning filtration to reprocess plastics containing paper, wood, aluminum, or rubber.
- High-MFI Materials: Capable of pelletizing plastics with high Melt Flow Index using underwater pelletizing systems.
SHREDDING / ENFORCING FEEDING
In collaboration with a European shredder partner, we engineered rotor sets that integrate seamlessly with our single-screw extruders. The system pre-reduces, crushes, and force-feeds diverse inputs—film, bottles, raffia, woven and non-woven fabrics, purges, and lumps—delivering steady throughput and consistent downstream plasticization.
PLASTICIZATION & DEGASSING
A specialized single-screw extruder gently melts and homogenizes material in a 32D processing section. Dual vacuum zones efficiently remove moisture and low-molecular volatiles—ideal for re-pelletizing heavy-print and moisture-sensitive feedstocks while protecting melt quality.
INTELLIGENT CONTROL
Smart Start: Launch the entire process with one button; interlocked modules follow preset logistics automatically.
Smart Stop: Halt all related modules simultaneously—fast, safe, and orderly.
Emergency Stop: Instant system shutdown protects operators and equipment when risks arise.
REMOTE MONITORING & TRANSMISSION
Bluetooth-enabled connectivity provides real-time visibility of line status, alarms, and performance data—supporting faster decisions and proactive maintenance.
NON-STOP PISTON TYPE FILTER
Continuous filtration with rapid screen changes keeps production running and OPEX low.
- Single-plate double-station or four-station options
- Large filter area extends screen life
- Tool-less, quick swaps without stopping the line
PLATE TYPE FILTER
Dual-plate continuous design ensures at least one plate remains online during screen changes. A ring heater delivers uniform, stable temperature control for consistent melt flow.
SELF-CLEAN FILTER (SCF)
Proprietary SCF technology enables uninterrupted extrusion with contaminated feedstocks—removing up to ~5% solids such as paper, wood, aluminum, rubber, and unmelted plastics for cleaner pellets.
WATER RING PELLETIZING SYSTEM
Self-adjusting cutter pressure and automatic RPM control deliver uniform pellet geometry and long, stable runs.
- Excellent cut quality and uptime
- Fast, adjustment-free blade changeovers
UNDERWATER PELLETIZING SYSTEM
Fully automated high-throughput pelletizing for high-MFI materials. Integrated pelletizer, valve, pipeline, vibrating dewaterer, and silo create a compact, clean workflow.
VIBRATION DRY
Energy-efficient drying pairs a vibration sieve with horizontal centrifugal dewatering for fast moisture removal and low power draw. Screw-mounted sieve modules simplify future replacements.
PLASTIC PARTICLES
Final product: clean, uniform pellets ready for reprocessing into premium plastic good. Supporting circular production and consistent performance.
PACKING SYSTEM
Final storage and bagging with integrated drying shaker and horizontal centrifuge. Real-time capacity monitoring and quantitative weighing ensure accurate, traceable output.