Pilot-scale Jacketed Glass Reactor
Pilot-scale Jacketed Glass Reactor is primarily used for experiments like material synthesis, distillation, and concentration. Its dual-layer design, featuring an inner and outer layer, allows precise temperature control by circulating a liquid of the desired temperature through the jacket.
The Torontech Pilot-scale Jacketed Glass Reactor is engineered to bridge the critical gap between laboratory-scale research and full-scale industrial production. Its primary application is to scale up chemical processes, allowing for the synthesis, distillation, and crystallization of larger batches of material under precisely controlled conditions. This provides the essential data needed to validate a process and assess its commercial viability before committing to major capital investment.
This essential scale-up technology is a cornerstone of process development in:
- Pharmaceutical & Chemical Manufacturing: For conducting pilot-scale synthesis of Active Pharmaceutical Ingredients (APIs) and specialty chemicals to produce the kilogram-quantities needed for clinical trials, toxicological studies, and final process validation.
- Contract Development & Manufacturing (CDMO): As a versatile workhorse for developing and optimizing client processes, providing the flexibility to handle a wide range of chemical reactions and produce pre-commercial quantities of material.
- Polymer & Materials Science: To scale up the production of new polymers and advanced materials, allowing for the production of sufficient quantities for comprehensive physical property testing, application development, and customer sampling.
- Food, Flavor & Fragrance: For the pilot production of new extracts, concentrates, and synthesized flavor compounds, enabling companies to produce market-test quantities and refine the manufacturing process for optimal quality and yield.
GDR-50L
ExGDR-100L
GDR-200L
- PTFE and fluororubber double seal provide reliable vacuum integrity.
- High-strength borosilicate glass 3.3 ensures excellent temperature and corrosion resistance.
- Fixed external loop buffer offers a secure and stable connection.
| Model | GDR-10L (ExGDR-10L) | GDR-20L (ExGDR-20L) | GDR-30L (ExGDR-30L) | GDR-50L (ExGDR-50L) |
|---|---|---|---|---|
| Glass vessel volume | 10L | 20L | 30L | 50L |
| Jacket volume | 3L | 7L | 9L | 16L |
| Voltage | 220V/50Hz (110V is also available) | |||
| Stirring motor power | 120W1/3 (Ex: 180W) | |||
| Stirring speed | 0~450rpm (Ex:0~1400rpm) | |||
| Temperature range of glass vessel | -80~+250°C | |||
| Temperature measurement accuracy | +/-1°C | |||
| Vacuum degree | 0.098MPa | |||
| Condenser size | Φ100×6000H mm | Φ100×700H mm | ||
| Glass vessel lid diameter | Φ265mm | |||
| Dropping funnel | 1L | 2L | ||
| Dimensions | 780W*550D*1870H mm | 780W*550D*1970H mm | 870W*560D*2170H mm | 870W*560D*2270H mm |
| Weight | 49kg (Ex: 53kg) | 52kg (Ex: 56kg) | 61kg (Ex: 65kg) | 67kg (Ex: 71kg) |
| Model | GDR-100L (ExGDR-100L) | GDR-150L (ExGDR-150L) | GDR-200L (ExGDR-200L) |
|---|---|---|---|
| Glass vessel volume | 100L | 150L | 200L |
| Jacket volume | 20L | 35L | 40L |
| Voltage | 220V/50Hz (110V is also available) | ||
| Stirring motor power | 200W1/3 (Ex: 370W) | ||
| Stirring speed | 0~450rpm (Ex:0~1400rpm) | ||
| Temperature range of glass vessel | -80~+250°C | ||
| Temperature measurement accuracy | +/-1°C | ||
| Vacuum degree | 0.098MPa | ||
| Glass vessel lid diameter | Φ340mm | ||
| Dropping funnel | 2L | 5L | |
| Receiving bottle | - | 10L | |
| Dimensions | 950W*750D*2390H mm | 1280W*850D*2730H mm | 1280W*930D*2800H mm |
| Weight | 95kg (Ex: 99kg) | 155kg (Ex: 160kg) | 175kg (Ex: 180kg) |
Note: The explosion-proof type is equipped with explosion-proof motor, explosion-proof frequency converter and explosion-proof cable conduit. Other parameters are the same as standard type.