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NDT AND ULTRASONIC TESTING - X-Ray Pipe Line Crawlers

X-Ray Pipe Line Crawlers

X-Ray Pipe Line Crawling systems is an important instrument used to detect the quality of welding in long distance pipelines. Finding porosity and cracks in pipes made of different materials is one the most important task of the pipe line inspector in oil and gas industry.

There are several methods for finding these flaws. To accurately detect these issues, X-Ray method is one of the most reliable methods. X-Ray film technology is still mainly used to access areas which are frequently full of nooks and crannies.

ToronX Series is one of the best X-Ray Pipeline Crawler series that can be found on the market. All models come with the four-wheel drive system that allow the TTXRC crawlers can climb up to 40°. It can be used in all kinds of pipeline construction such as petroleum, natural gas, water or even slurry pipeline construction.

ToronX Series of X-Ray Pipeline Crawler supports industry Pipeline Safety Standards. To maintain the safety and security of oil pipelines, companies need to be able to assess the quality of welding in pipelines in real time to pre-emptively identify any possible issues. It is reliable in even the harshest environments, measuring pipeline integrity precisely through high-quality radiographic tests and accurate imaging capabilities.

With an impressive x-ray source up to of 300kv, which can penetrate pipes up to 42 mm thick, and an adjustable exposure time, a product that is efficient, cost-effective, and user-friendly, superior to other models of crawlers with high radiographic quality, high imaging sensitivity, and high work efficiency

Torontech’s TTXRC series of X-Ray Pipe Line Crawler systems are safe, efficient, cost effective and easy to operate and maintain. TTXRC series of crawlers are manufactured with highest grade of materials to provide longer life and excellent finish. Military specified electronic components ensure reliability even in the harsh environment encountered during operation.

Torontech’s TTXRC series of X-Ray Pipe Line Crawler systems are safe, efficient, cost effective and easy to operate and maintain. TTXRC series of crawlers are manufactured with highest grade of materials to provide longer life and excellent finish. Military specified electronic components ensure reliability even in the harsh environment encountered during operation.

TTXRC series have high radiographic quality, high imagining sensitivity, low failure rate and high work efficiently. These crawlers can be moved in the pipelines with great efficiently as they are PLC controlled and protected from voltage variations.

Easy to start, ensures accurate positioning at the same time as well as extends equipment life. KV regulating function in the X-Ray generator detects the cracks in different wall thicknesses. Adjustable exposure time. Automated warning signals or over current, high pressure, low battery, water contact, obstruction, etc.

Model
TTXRCI
TTXRCII
TTXRCIII
TTXRCIV
TTXRCV
Pipe Diameter Detection Range
Φ159 mm - Φ310 mm
Φ219 mm - Φ510 mm
Φ273 mm - Φ710 mm
Φ700 mm - Φ1016 mm
Φ700 mm - Φ1400 mm
Max. Penetration (A3 steel)
12 mm
16 mm
24 mm
24 mm
42 mm
Crawling Distance
5 km (return trip)
Crawling Speed
15-18 m/min
X-Ray Source
X-Ray detector
Positioning Error
+ 5mm
Power Supply
8 lead-acid batteries, 110 V, 10 AH
8 lead-acid batteries, 110 V, 22 AH
Climbing Capacity
20°
25°
40°
Turning Radius
> 8D
Drive Train
AWD (All Wheel Drive)
Delay Before Exposure
24s
Exposure Time(can be timed outside the pipe)
1 - 300 s (continously adjustable)
Location Accuracy
+ 5 mm
Crawling Distance
5 km
Crawling Speed
15 m/min - 18 m/min
Turning Radius
≥ 7D
X-ray Source (Generator)
TTXRCI-XG
TTXRCII-XG
TTXRCIII-XG
TTXRCIV-XG
TTXRCV-XG
Tube Head Type
Panaromic, Glass tube
Max. Output Voltage
100 kv
160 kv
200 kv
250 kv
300 kv
Max. Output Current
3 mA
Input
1000Kw
Focus Spot
1.0 mm x 2.0 mm
1.0 mm x 2 mm
1.0 mm x 2.5 mm
Beam Angle
360° × 30°
Level Target
25° + 5°
Cone Target
30° + 5°
Operating Temperature
-40℃ - 70℃
Temparature Humidity
≤90%
Battery Energy Capacity
96V, 7Ah
110V, 10Ah
110V, 22Ah
Motor Power
100W continous
150W continous
250W continous
Weight
Generator
11.1kg
15kg
21kg
34kg
40kg
Controller
1.5kg
1.5kg
1.5kg
1.5kg
1.5kg
Overall Weight
42kg
55kg
75kg
125kg
154kg
Dimensions
Generator
190×190×30mm
225×225×585mm
285×285×665mm
345×345×730mm
345×345×830mm
Controller
255×113×155mm
Overall Dim.
1200×180×150mm+Φ150×540mm
1200×180×150mm+Φ178×570mm
1180×230×160mm+Φ198×635mm
1200×300×190mm+Φ240×700mm
1200×380×190mm+Φ275×765mm
Standard Configurations
  • X-ray Source 100/160/200/250/300kv  1pcs
  • Generator (included above X-ray Source)  1nos
  • 25m interconnection cable with two plugs  1pcs
  • System controller  1nos
  • 10m power supply cable with one plug 1pcs
  • Grounding cable 1pcs
  • Accessories bag 1pcs (Including: alarm lamp, 1 pcs; lead letter, 1 box; dark bag, 5 pcs; intensifying screen,5 pcs; Image quality indicator,1 set; fuse,1 set; Center indicator:1 pcs)
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