X-Ray Pipe Line Crawling systems is an important instrument used to detect the quality of welding in long distance pipelines. Finding porosity and cracks in pipes made of different materials is one the most important task of the pipe line inspector in oil and gas industry.
There are several methods for finding these flaws. To accurately detect these issues, X-Ray method is one of the most reliable methods. X-Ray film technology is still mainly used to access areas which are frequently full of nooks and crannies.
ToronX Series is one of the best X-Ray Pipeline Crawler series that can be found on the market. All models come with the four-wheel drive system that allow the TTXRC crawlers can climbe up to 40°. It can be used in all kinds of pipeline construction such as petroleum, natural gas, water or even slurry pipeline construction.
ToronX Series of X-Ray Pipeline Crawler supports industry Pipeline Safety Standards. To maintain the safety and security of oil pipelines, companies need to be able to assess the quality of welding in pipelines in real time to pre-emptively identify any possible issues. It is reliable in even the harshest environments, measuring pipeline integrity precisely through high-quality radiographic tests and accurate imaging capabilities.
With an impressive x-ray source up to of 300kv, which can penetrate pipes up to 42 mm thick, and an adjustable exposure time, a product that is efficient, cost-effective, and user-friendly, superior to other models of crawlers with high radiographic quality, high imaging sensitivity, and high work efficiency
Torontech’s TTXRC series of X-Ray Pipe Line Crawler systems are safe, efficient, cost effective and easy to operate and maintain. TTXRC series of crawlers are manufactured with highest grade of materials to provide longer life and excellent finish. Military specified electronic components ensure reliability even in the harsh environment encountered during operation.
Torontech’s TTXRC series of X-Ray Pipe Line Crawler systems are safe, efficient, cost effective and easy to operate and maintain. TTXRC series of crawlers are manufactured with highest grade of materials to provide longer life and excellent finish. Military specified electronic components ensure reliability even in the harsh environment encountered during operation.
TTXRC series have high radiographic quality, high imagining sensitivity, low failure rate and high work efficiently. These crawlers can be moved in the pipelines with great efficiently as they are PLC controlled and protected from voltage variations.
Easy to start, ensures accurate positioning at the same time as well as extends equipment life. KV regulating function in the X-Ray generator detects the cracks in different wall thicknesses. Adjustable exposure time. Automated warning signals or over current, high pressure, low battery, water contact, obstruction, etc.
Model |
TTXRCI |
TTXRCII |
TTXRCIII |
TTXRCIV |
TTXRCV |
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Pipe Diameter Detection Range |
Φ159 mm - Φ310 mm |
Φ219 mm - Φ510 mm |
Φ273 mm - Φ710 mm |
Φ700 mm - Φ1016 mm |
Φ700 mm - Φ1400 mm |
|
Max. Penetration (A3 steel) |
12 mm |
16 mm |
24 mm |
30 mm |
42 mm |
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Crawling Distance |
5 km (return trip) |
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Crawling Speed |
15-18 m/min |
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X-Ray Source |
X-Ray detector |
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Positioning Error |
+ 5mm |
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Power Supply |
8 lead-acid batteries, 110 V, 10 AH |
8 lead-acid batteries, 110 V, 22 AH |
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Climbing Capacity |
20° |
25° |
40° |
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Turning Radius |
> 8D |
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Drive Train |
AWD (All Wheel Drive) |
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Delay Before Exposure |
24s |
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Exposure Time (can be timed outside the pipe) |
1 - 300 s (continously adjustable) |
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Location Accuracy |
+ 5 mm |
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Crawling Distance |
5 km |
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Crawling Speed |
15 m/min - 18 m/min |
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Turning Radius |
≥ 7D |
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X-ray Source (Generator) |
TTXRCI-XG |
TTXRCII-XG |
TTXRCIII-XG |
TTXRCIV-XG |
TTXRCV-XG |
|
Tube Head Type |
Panaromic, Glass tube |
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Max. Output Voltage |
100 kv |
160 kv |
200 kv |
250 kv |
300 kv |
|
Max. Output Current |
3 mA |
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Input |
1000Kw |
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Focus Spot |
1.0 mm x 2.0 mm |
1.0 mm x 2 mm |
1.0 mm x 2.5 mm |
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Beam Angle |
360° × 30° |
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Level Target |
25° + 5° |
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Cone Target |
30° + 5° |
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Operating Temperature |
-40℃ - 70℃ |
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Temparature Humidity |
≤90% |
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Battery Energy Capacity |
96V, 7Ah |
110V, 10Ah |
110V, 22Ah |
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Motor Power |
100W continous |
150W continous |
250W continous |
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Weight |
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Generator |
11.1kg |
15kg |
21kg |
34kg |
40kg |
|
Controller |
1.5kg |
1.5kg |
1.5kg |
1.5kg |
1.5kg |
|
Overall Weight |
42kg |
55kg |
75kg |
125kg |
154kg |
|
Dimensions |
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Generator |
190×190×30mm |
225×225×585mm |
285×285×665mm |
345×345×730mm |
345×345×830mm |
|
Controller |
255×113×155mm |
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Overall Dim. |
1200×180×150mm + Φ150×540mm |
1200×180×150mm + Φ178×570mm |
1180×230×160mm + Φ198×635mm |
1200×300×190mm + Φ240×700mm |
1200×380×190mm + Φ275×765mm |
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Standard Configurations |
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