Hydrogen Reduction 3-Zone Tube Furnace 1200°C - TT-HRTF3Z-50-1200
The Hydrogen Reduction 3-Zone Tube Furnace 1200°C – TT-HRTF3Z-50-1200 is designed for high-temperature hydrogen reduction processes with maximum safety and durability. It features a processing tube constructed from a high-performance nickel-based superalloy, engineered to withstand continuous exposure to flowing hydrogen without cracking or degradation. A 3M hydrogen detector is integrated into the system, automatically shutting off both the hydrogen gas generator and the inlet valve in the event of a leak, ensuring safe and reliable operation.
This model includes a Φ150 × 1500 mm quartz tube with a 600 mm heating zone. It supports continuous operation at 1100°C, with a maximum temperature capability of 1200°C. The reactor tube is made of durable alumina ceramic, while high-quality HRE alloy resistance wires provide stable and efficient heating. Equipped with a B-type thermocouple for accurate temperature monitoring, the system operates on 220V/4 kW (with 110V available), making it suitable for advanced hydrogen-based thermal processing in research and industrial applications.
Hydrogen Reduction Processes – Specially engineered for high-temperature hydrogen reduction of metals, alloys, and oxides. The nickel-based superalloy processing tube ensures durability under continuous hydrogen flow, delivering reliable and reproducible results for industrial and research applications.
Powder Metallurgy & Metal Refining – Supports hydrogen-based reduction and sintering of metal powders into dense, high-purity components. Enhances metallurgical properties and enables the development of advanced alloys and specialty metals.
Nanomaterials & Advanced Materials Research – Enables the synthesis and hydrogen reduction of nanomaterials, catalysts, and functional composites. Provides uniform heating and controlled atmospheres critical for next-generation materials development.
Catalysis & Chemical Engineering – Ideal for hydrogen-based catalyst activation and chemical reaction studies. Ensures consistent processing conditions for petrochemical, energy, and environmental research.
Energy & Battery Materials – Facilitates hydrogen reduction of electrode and solid-state electrolyte materials. Enhances conductivity, stability, and cycle life of lithium-ion and advanced battery systems.
Aerospace & High-Performance Materials – Supports hydrogen treatment of alloys and coatings used in aerospace and defense industries. Ensures high strength, oxidation resistance, and thermal stability under extreme service conditions.
Universities & Research Institutes – Designed for advanced academic research in materials science, nanotechnology, chemistry, and physics. Offers precise temperature control, programmable multi-zone heating, and robust safety features for laboratory environments.
Industrial Quality Control & Certification – Provides hydrogen-based high-temperature testing for material validation, compliance verification, and product certification. Conforms to ISO9001, CE, SGS, and TÜV standards for regulated industries.
Furnace Shell
- The shell is constructed from Q235 low-carbon steel and features an electrostatic-resistant, corrosion-resistant coating. Its durable double-layer metal frame is combined with a heat-insulating ventilation structure, keeping the external surface temperature low. Designed for horizontal use, it features a top-opening structure for convenient operation.
Refractory Material
- The furnace uses a multi-layer insulation system made from lightweight alumina ceramic fiber backed with premium insulating boards. It is asbestos-free, minimizes heat loss, and supports low energy consumption.
Heating System
- High-grade HRE spiral resistance wires are securely embedded along the inner surface, providing efficient thermal radiation heating within the chamber. This setup ensures energy efficiency, reliability, and an extended lifespan.
- A ring-shaped resistance wire layout ensures consistent temperature distribution throughout the furnace.
Temperature Control Panel
- Features an advanced controller capable of handling complex processing needs.
- Supports programmable temperature control with up to 30 segments for automatic curve-based operation.
- Includes over-temperature and fault alarms with built-in automatic safety shutoff features.
Rotary System
- The furnace tube uses a gear-driven electric motor to rotate 360° at speeds between 12–20 rpm, ensuring even heating of materials.
- The furnace body is electrically tiltable with an adjustable angle, allowing smooth loading and unloading of materials.
- Equipped with a 304 stainless steel sealing flange to enable either vacuum or controlled atmosphere environments.
- Compatible with high-quality quartz tubes, as well as optional metal or alumina ceramic tubes for various applications.
| Model | TT-HRTF3Z-60-1200Q | TT-HRTF3Z-100-1200Q | TT-HRTF3Z-150-1200Q | TT-HRTF3Z-200-1200Q |
| Reactor Quartz Tube | Φ60×1200mm | Φ100×1200mm | Φ150×1500mm | Φ200×1500mm |
| Heating Zone Length | 440mm | 440mm | 600mm | 600mm |
| Max Temp | 1200℃ | |||
| Continue Temp | 1100℃ | |||
| Heating Element | High quality Alloy Resistance Wire（HRE） | |||
| Chamber Material | Polycrystalline inorganic alumina ceramic fiber materials | |||
| Temp Precision | ±1℃ | |||
| Thermocouple | N-type national standard platinum rhodium thermocouple | |||
| Temp Controller | Intelligent microcomputer PID temperature control instrument, SSR control, PID parameter self-tuning function; programmable 30 program segments, program temperature rise, program heat preservation, program cooling | |||
| Heating Rate | 1-20℃/min free adjustment | |||
| Furnace Structure | Furnace temperature control integrated structure; double-layer shell, air circulation and heat insulation | |||
| Equipment Protection | Modular control, sound and light alarm signal will be sent out for over temperature and broken coupler in the working process, and the protection action will be completed automatically | |||
| Safety Protection | The equipment is equipped with a circuit breaker, which will automatically pop open in case of short circuit leakage, which can protect the safety of equipment and operators | |||
| Furnace Shell | High-quality cold-rolled steel plate CNC machine tool blanking processing, after welding, grinding, polishing, phosphating, pickling, surface electrostatic spraying plastic powder | |||
| Certification | ISO9001 CE SGS TUV | |||
| The standard configuration | 1. furnace body 2. temperature controller 3. Power cord 3 meters 4. 1 thermocouple 5. 1 manual6. One furnace hook 7. One pair of high temperature gloves 8. Two pipe plugs 9. One set of sealing flange | |||