Double Stage Cutter Compactor Recycling Pelletizing Line TT-ADS

SCREW LOADER

Chunks or dense flakes are automatically conveyed into the single-screw extruder for compression, plasticization, and vacuum degassing. After filtration, the material is pelletized into high-quality granules.

• Capacity: 100–1000 kg/h (based on screw diameter)
• Motor Power: 2.2 kW
• Construction: Stainless steel conveying pipe, 2 mm thick, Ø102 mm

MAIN FEEDER (VOLUMETRIC)

Feeds materials consistently into the extruder. A stirring screw prevents blockages, while the hopper includes a level indicator for smooth operation. Optional side feeders are available for compounding applications.

GEARBOX

High-strength hardened reducer with compact structure. Precision motor-to-gearbox coupling minimizes bending stress, extending bearing life and ensuring reliable long-term operation.

SINGLE SCREW EXTRUDER

Advanced single-screw design delivers gentle plasticization and superior homogenization. The bi-metal barrel ensures corrosion and wear resistance for a longer service life.

BARREL

Extended L/D ratio allows single-stage extruders to function like double-stage. Dual filtration setup ensures higher purity pellets and enhanced product consistency.

TWO SETS OF SINGLE-SCREW EXTRUDERS

Dual extruder setup designed for challenging materials with high ink content, excess moisture, or low fluidity. Ensures thorough degassing, advanced filtration, and consistent processing quality.

• Handles heavily contaminated and sensitive materials
• Double filtration system for maximum purity
• Multiple exhaust zones for moisture removal

DOUBLE VACUUM DEGASSING ZONES

Dual-stage vacuum degassing efficiently removes volatile elements and moisture. Delivers superior pellet quality and is ideal for heavily printed or contaminated plastics.

LIQUID OUTLET

Enables enhanced melt filtration and greater production output. Multiple single-screw extruders feed simultaneously into the second stage for continuous and efficient processing.

NON-STOP PISTON TYPE FILTER

Continuous filtration system ensures uninterrupted operation and reduced downtime.

• Optional single-plate or four-station design
• Extended screen life with large filter area
• Quick screen changes without halting production
• Low operating costs with user-friendly operation

PLATE TYPE FILTER

Continuous dual-plate design ensures ongoing filtration during screen changes. Equipped with ring-shaped heater for consistent and stable heating performance.

SELF-CLEAN FILTER

Proprietary SCF system provides continuous self-cleaning filtration for highly contaminated materials. Capable of removing up to 5% contaminants such as paper, aluminum, and unmelted plastics.

WATER RING PELLETIZING SYSTEM

Automated pelletizing head delivers consistent pellet quality and uptime.

• Self-regulating blade pressure
• Automatic RPM adjustment for steady output
• Fast blade changeovers with no readjustments

UNDERWATER PELLETIZING SYSTEM

High-capacity, fully automated pelletizing system designed for high MFI plastics. Includes pelletizer, valve, conveying pipeline, vibrating dewatering screen, and silo.

VIBRATION DRY

Energy-efficient drying solution combining vibration sieve with horizontal centrifugal dewatering. Screw-assembled sieves allow for easy replacement and low maintenance.

PLASTIC PARTICLES

Final output: uniform, high-quality plastic pellets ready to be reused in production for new plastic products.

PACKING SYSTEM

Final stage storage and packaging system with integrated drying shaker and horizontal centrifuge. Features automated capacity monitoring and quantitative weighing for accurate control.

ADVANTAGES

• Cost-effective investment with durable build quality
• Low energy consumption and high output efficiency
• Global installation, training, and after-sales service
• Comprehensive warranty with stocked spare parts