X-Ray Pipe Line Crawlers

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Application

X-Ray Pipe Line Crawling systems is an important instrument used to detect the quality of welding in long distance pipelines. Finding porosity and cracks in pipes made of different materials is one the most important task of the pipe line inspector in oil and gas industry.

There are several methods for finding these flaws. To accurately detect these issues, X-Ray method is one of the most reliable methods. X-Ray film technology is still mainly used to access areas which are frequently full of nooks and crannies.

ToronX Series is one of the best X-Ray Pipeline Crawler series that can be found on the market. All models come with the four-wheel drive system that allow the TTXRC crawlers can climbe up to 40°. It can be used in all kinds of pipeline construction such as petroleum, natural gas, water or even slurry pipeline construction. 

Features

ToronX Series of X-Ray Pipeline Crawler supports industry Pipeline Safety Standards. To maintain the safety and security of oil pipelines, companies need to be able to assess the quality of welding in pipelines in real time to pre-emptively identify any possible issues. It is reliable in even the harshest environments, measuring pipeline integrity precisely through high-quality radiographic tests and accurate imaging capabilities.

With an impressive x-ray source up to of 300kv, which can penetrate pipes up to 42 mm thick, and an adjustable exposure time, a product that is efficient, cost-effective, and user-friendly, superior to other models of crawlers with high radiographic quality, high imaging sensitivity, and high work efficiency

Torontech’s TTXRC series of X-Ray Pipe Line Crawler systems are safe, efficient, cost effective and easy to operate and maintain. TTXRC series of crawlers are manufactured with highest grade of materials to provide longer life and excellent finish. Military specified electronic components ensure reliability even in the harsh environment encountered during operation.

Torontech’s TTXRC series of X-Ray Pipe Line Crawler systems are safe, efficient, cost effective and easy to operate and maintain. TTXRC series of crawlers are manufactured with highest grade of materials to provide longer life and excellent finish. Military specified electronic components ensure reliability even in the harsh environment encountered during operation.

TTXRC series have high radiographic quality, high imagining sensitivity, low failure rate and high work efficiently. These crawlers can be moved in the pipelines with great efficiently as they are PLC controlled and protected from voltage variations.

Easy to start, ensures accurate positioning at the same time as well as extends equipment life. KV regulating function in the X-Ray generator detects the cracks in different wall thicknesses. Adjustable exposure time. Automated warning signals or over current, high pressure, low battery, water contact, obstruction, etc. 

Technical Specifications

Model

TTXRCI

TTXRCII

TTXRCIII

TTXRCIV

TTXRCV

Pipe Diameter  Detection Range

Φ159 mm - Φ310 mm

Φ219 mm - Φ510 mm

Φ273 mm - Φ710 mm

Φ700 mm - Φ1016 mm

Φ700 mm - Φ1400 mm

Max. Penetration (A3 steel)

12 mm

16 mm

24 mm

30 mm

42 mm

Crawling Distance

5 km (return trip)

Crawling Speed

15-18 m/min

X-Ray Source

X-Ray detector

Positioning Error

+ 5mm

Power Supply

8 lead-acid batteries, 110 V, 10 AH

8 lead-acid batteries, 110 V, 22 AH

Climbing Capacity

20°

25°

40°

Turning Radius

> 8D

Drive Train

AWD (All Wheel Drive)

Delay Before Exposure

24s

Exposure Time

(can be timed outside the pipe)

1 - 300 s (continously adjustable)

Location Accuracy

+ 5 mm

Crawling Distance

5 km

Crawling Speed

15 m/min - 18 m/min

Turning Radius

≥ 7D

X-ray Source (Generator)

TTXRCI-XG

TTXRCII-XG

TTXRCIII-XG

TTXRCIV-XG

TTXRCV-XG

Tube Head Type

Panaromic, Glass tube

Max. Output Voltage

100 kv

160 kv

200 kv

250 kv

300 kv

Max. Output Current

3 mA

Input

1000Kw

Focus Spot

1.0 mm x 2.0 mm

1.0 mm x 2 mm

1.0 mm x 2.5 mm

Beam Angle

360° × 30°

Level Target

25° + 5°

Cone Target

30° + 5°

Operating Temperature

-40℃ - 70℃

Temparature Humidity

≤90%

Battery Energy Capacity

96V, 7Ah

110V, 10Ah

110V, 22Ah

Motor Power

100W continous

150W continous

250W continous

Weight

Generator

11.1kg

15kg

21kg

34kg

40kg

Controller

1.5kg

1.5kg

1.5kg

1.5kg

1.5kg

Overall Weight

42kg

55kg

75kg

125kg

154kg

Dimensions

Generator

190×190×30mm   

225×225×585mm

285×285×665mm

345×345×730mm

345×345×830mm

Controller

255×113×155mm

Overall Dim.

1200×180×150mm

+

Φ150×540mm

1200×180×150mm

+

Φ178×570mm

1180×230×160mm

+

Φ198×635mm

1200×300×190mm

+

Φ240×700mm

1200×380×190mm

+

Φ275×765mm

Standard Configurations

  • X-ray Source 100/160/200/250/300kv  1pcs
  • Generator (included above X-ray Source)  1nos
  • 25m interconnection cable with two plugs  1pcs
  • System controller  1nos
  • 10m power supply cable with one plug 1pcs
  • Grouding cable  1pcs
  • Accessories bag 1pcs (Including: alarm lamp, 1 pcs; lead letter, 1 box; dark bag, 5 pcs; intensifying screen,5 pcs; Image quality indicator,1 set; fuse,1 set; Center indicator:1 pcs)

 

 

X-Ray Pipeline Crawlers

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Torontech Group International

Phone: +1 416 368 2721
Fax: +1 416 981 7652
E-mail: Sales dept: sales@torontech.com
Customer service: support@torontech.com
Address: 7030 Woodbine Ave., Suite #500, Markham, ON L3R 6G2, Canada